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Heated / heatless adsorption dryer can effectively remove moisture and impurities in the compressed air. Its characteristics mainly include five points:
1.High Performance Valves
Time proven stainless steel pneumatic angle seat valves have five year’s service interval. High performance butterfly valves have three year service interval. Externally?mounted solenoid valves?for easy functional?testing and?troubleshooting.
2.High performance Desiccant
High strength activated alumina filled into adsorption towers to ensure stable pressure dew point. Double fixed bed layers, respectively filled activated alumina and molecular sieve for pressure dew point of -70℃.
3.Advanced PLC controller
SIEMENS LC Controlling system executes and monitors all dryer functions. 7 inch touch screen panel displays dryer status?and related alarms. Modbus/RS-485 port and remote on/off and alarm alarm function.
4.Optional Mounted Filter Packages
For space saving and quick installation, high performance pre-filter?with automatic drain ?and after-filters available.
5.Optional Dew Point Control
When you chose a dryer with dew point display. Dew Point Control can extended the switch cycle and?compressed air consumption.
Heated / heatless adsorption dryer working principle
Heatless Adsorption Dryer Technical data
Model | Pressure Dew Point | Inlet Capacity | Inlet/Outlet Flange | Dimensions (mm) | Weight | ||||
PDP | m3/min | m3/h | l/s | DN | L | W | H | Kg | |
XH25 | -40℃ /-70℃ | 2.5 | 150 | 42 | G3/4’’ | 730 | 470 | 1600 | 278 |
XH36 | -40℃ /-70℃ | 3.6 | 216 | 60 | G3/4’’ | 730 | 470 | 1600 | 295 |
XH51 | -40℃ /-70℃ | 5.1 | 306 | 85 | G1’’ | 810 | 550 | 1870 | 378 |
XH65 | -40℃ /-70℃ | 6.5 | 390 | 108 | G1’’ | 810 | 550 | 1870 | 399 |
XH76 | -40℃ /-70℃ | 7.6 | 456 | 127 | G2’’ | 1030 | 650 | 1880 | 503 |
XH100 | -40℃ /-70℃ | 10 | 600 | 167 | G2’’ | 1030 | 650 | 1880 | 535 |
XH130 | -40℃ /-70℃ | 13 | 756 | 210 | G2’’ | 1030 | 650 | 1880 | 581 |
XH160 | -40℃ /-70℃ | 16 | 936 | 260 | DN65 | 1190 | 640 | 1930 | 775 |
XH200 | -40℃ /-70℃ | 20 | 1200 | 333 | DN65 | 1190 | 640 | 1930 | 830 |
XH240 | -40℃ /-70℃ | 24 | 1440 | 400 | DN65 | 1190 | 640 | 1930 | 872 |
XH290 | -40℃ /-70℃ | 29 | 1716 | 477 | DN80 | 1490 | 760 | 2160 | 1263 |
XH320 | -40℃ /-70℃ | 32 | 1920 | 533 | DN80 | 1490 | 760 | 2160 | 1307 |
XH360 | -40℃ /-70℃ | 36 | 2160 | 600 | DN80 | 1490 | 760 | 2160 | 1350 |
XH430 | -40℃ /-70℃ | 43 | 2580 | 717 | DN100 | 1650 | 850 | 2250 | 1610 |
XH500 | -40℃ /-70℃ | 50 | 3018 | 838 | DN100 | 1700 | 970 | 2010 | 1840 |
XH550 | -40℃ /-70℃ | 55 | 3300 | 917 | DN100 | 1700 | 970 | 2010 | 2030 |
XH600 | -40℃ /-70℃ | 60 | 3624 | 1007 | DN100 | 1800 | 1070 | 2110 | 2460 |
XH670 | -40℃ /-70℃ | 67 | 3990 | 1108 | DN100 | 1800 | 1070 | 2110 | 2500 |
XH740 | -40℃ /-70℃ | 74 | 4458 | 1238 | DN125 | 2000 | 1200 | 2260 | 2950 |
XH810 | -40℃ /-70℃ | 81 | 4884 | 1357 | DN125 | 2000 | 1200 | 2260 | 3080 |
Note: Heated / heatless adsorption dryer final dimensions and weights may vary slightly depending on the actual situation.
Heatless Adsorption Dryer Optional
1.PDP-70 ℃
2.Galvanized or fast connection pipe
3.Dew point display and energy saving module
4.PLC communication function
5.High temperature and high pressure intake air
Correction Factor(for PDP -40℃ only) | ||||||||
Working Pressure(barG)
|
4 | 5 | 6 | 7 | 8 | 9 | 10 | |
Inlet temperature(℃) | <=35 | 0.622 | 0.748 | 0.874 | 1 | 1.126 | 1.252 | 1.378 |
40 | 0.473 | 0.569 | 0.665 | 0.761 | 0.953 | 0.93 | 1.049 | |
45 | 0.362 | 0.436 | 0.51 | 0.584 | 0.658 | 0.732 | 0.806 |
Reference Conditions |
Std. Working Pressure:7barg | Max. Working Pressure: 10barg | Min. Working Pressure: 4.5barg |
Std. Ambient Temprature:25℃ | Max. Ambient Temprature:40℃ | Min. Ambient Temprature:1℃ |
XH Series heatless adsorption dryer
Expanded knowledge about Heated / heatless adsorption dryer
The difference between heatless adsorption dryer and micro thermal adsorption dryer and comparison of advantages and disadvantages:
The heated adsorption dryer is to change the operating conditions to make the adsorption under pressure, the regeneration is carried out under normal pressure or under vacuum, the working cycle is only 5-10min, the device is small in size, simple to manufacture, and the regeneration gas consumption is large; The double-tower athermal adsorption dryer has a large volume and all the required desorption energy comes from the product gas, so the regeneration gas consumption is large, the general gas consumption is 15%. The modular athermal adsorption dryer adopts a modular structure , Small size and light weight, the regeneration gas consumption is relatively small, the general gas consumption is about 5%.
The heatless adsorption dryer is based on the principle of pressure swing adsorption and regeneration cycle, using self-heating (no external heat source) for adsorption drying. The compressed air flows through the two adsorption towers alternately. When one of the adsorption towers is at a high partial pressure (working pressure), the desiccant absorbs a large amount of water, while the other adsorption tower is fed into the dry low pressure through the regeneration gas pipeline Gas, analyze the moisture absorbed by the desiccant.
Advantages: simple structure and convenient maintenance;
Disadvantages: large gas consumption, high energy grade, small effective gas supply, and sometimes the dew point is not stable enough.
Companies can choose a dryer suitable for the company's production based on comprehensive considerations such as gas requirements, energy consumption, regeneration methods, and prices.
1. Choose according to the gas requirements of the enterprise:
The quality of compressed air is generally expressed by pressure dew point. Generally speaking, the lower the pressure dew point, the higher its quality. But not every company needs high-quality compressed air. Some companies only need compressed air with a dew point of -20°C for soot blowing, and some companies need compressed air with a dew point of -70°C to control pneumatic components and smart switches.
2. Choose according to the regeneration method:
Product gas dew point and regeneration energy consumption are two major factors that must be considered when choosing an adsorption dryer. Generally speaking, the two cannot be taken into account, that is, to obtain compressed air with low dew point, more energy consumption must be paid.
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