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XH Series Heatless Adsorption Dryer

XH Series Heatless Adsorption Dryer

Update time: 2021-08-09 17:16:17
Model: XH Series
Category: Heatless Adsorption Dryer
Description: Heated / heatless adsorption dryer remove moisture by passing air over a regenerative adsorbent material which strips moisture from the air. They are ideal for critical high quality oil free air treatment applications where very dry air is required.
Details

Heated / heatless adsorption dryer can effectively remove moisture and impurities in the compressed air. Its characteristics mainly include five points:


1.High Performance Valves
Time proven stainless steel pneumatic angle seat valves have five year’s service interval. High performance butterfly valves have three year service interval. Externally?mounted solenoid valves?for easy functional?testing and?troubleshooting.


2.High performance Desiccant
High strength activated alumina filled into adsorption towers to ensure stable pressure dew point. Double fixed bed layers, respectively filled activated alumina and molecular sieve for pressure dew point of -70℃.


3.Advanced PLC controller
SIEMENS LC Controlling system executes and monitors all dryer functions. 7 inch touch screen panel displays dryer status?and related alarms. Modbus/RS-485 port and remote on/off and alarm alarm function.


4.Optional Mounted Filter Packages
For space saving and quick installation, high performance pre-filter?with automatic drain ?and after-filters available.


5.Optional Dew Point Control
When you chose a dryer with dew point display. Dew Point Control can extended the switch cycle and?compressed air consumption.

 

Heated / heatless adsorption dryer working principle

Heatless adsorption dryer

 

 

Heatless Adsorption Dryer Technical data

Model Pressure Dew Point Inlet Capacity Inlet/Outlet Flange Dimensions (mm) Weight
PDP m3/min m3/h l/s DN L W H Kg
XH25 -40℃ /-70℃ 2.5 150 42 G3/4’’ 730 470 1600 278
XH36 -40℃ /-70℃ 3.6 216 60 G3/4’’ 730 470 1600 295
XH51 -40℃ /-70℃ 5.1 306 85 G1’’ 810 550 1870 378
XH65 -40℃ /-70℃ 6.5 390 108 G1’’ 810 550 1870 399
XH76 -40℃ /-70℃ 7.6 456 127 G2’’ 1030 650 1880 503
XH100 -40℃ /-70℃ 10 600 167 G2’’ 1030 650 1880 535
XH130 -40℃ /-70℃ 13 756 210 G2’’ 1030 650 1880 581
XH160 -40℃ /-70℃ 16 936 260 DN65 1190 640 1930 775
XH200 -40℃ /-70℃ 20 1200 333 DN65 1190 640 1930 830
XH240 -40℃ /-70℃ 24 1440 400 DN65 1190 640 1930 872
XH290 -40℃ /-70℃ 29 1716 477 DN80 1490 760 2160 1263
XH320 -40℃ /-70℃ 32 1920 533 DN80 1490 760 2160 1307
XH360 -40℃ /-70℃ 36 2160 600 DN80 1490 760 2160 1350
XH430 -40℃ /-70℃ 43 2580 717 DN100 1650 850 2250 1610
XH500 -40℃ /-70℃ 50 3018 838 DN100 1700 970 2010 1840
XH550 -40℃ /-70℃ 55 3300 917 DN100 1700 970 2010 2030
XH600 -40℃ /-70℃ 60 3624 1007 DN100 1800 1070 2110 2460
XH670 -40℃ /-70℃ 67 3990 1108 DN100 1800 1070 2110 2500
XH740 -40℃ /-70℃ 74 4458 1238 DN125 2000 1200 2260 2950
XH810 -40℃ /-70℃ 81 4884 1357 DN125 2000 1200 2260 3080

Note: Heated / heatless adsorption dryer final dimensions and weights may vary slightly depending on the actual situation.

 

 

Heatless Adsorption Dryer Optional
1.PDP-70 ℃
2.Galvanized or fast connection pipe
3.Dew point display and energy saving module
4.PLC communication function 
5.High temperature and high pressure intake air

 

 

Correction Factor(for PDP -40℃ only)
Working Pressure(barG)
4 5 6 7 8 9 10
Inlet temperature(℃) <=35 0.622 0.748 0.874 1 1.126 1.252 1.378
40 0.473 0.569 0.665 0.761 0.953 0.93 1.049
45 0.362 0.436 0.51 0.584 0.658 0.732 0.806

 

 

 

Reference  

Conditions

Std. Working Pressure:7barg Max. Working Pressure: 10barg Min. Working Pressure: 4.5barg
Std. Ambient Temprature:25℃ Max. Ambient Temprature:40℃     Min. Ambient Temprature:1℃

 

XH Series heatless adsorption dryer

 

 

Expanded knowledge about Heated / heatless adsorption dryer


The difference between heatless adsorption dryer and micro thermal adsorption dryer and comparison of advantages and disadvantages:
The heated adsorption dryer is to change the operating conditions to make the adsorption under pressure, the regeneration is carried out under normal pressure or under vacuum, the working cycle is only 5-10min, the device is small in size, simple to manufacture, and the regeneration gas consumption is large; The double-tower athermal adsorption dryer has a large volume and all the required desorption energy comes from the product gas, so the regeneration gas consumption is large, the general gas consumption is 15%. The modular athermal adsorption dryer adopts a modular structure , Small size and light weight, the regeneration gas consumption is relatively small, the general gas consumption is about 5%.


The heatless adsorption dryer is based on the principle of pressure swing adsorption and regeneration cycle, using self-heating (no external heat source) for adsorption drying. The compressed air flows through the two adsorption towers alternately. When one of the adsorption towers is at a high partial pressure (working pressure), the desiccant absorbs a large amount of water, while the other adsorption tower is fed into the dry low pressure through the regeneration gas pipeline Gas, analyze the moisture absorbed by the desiccant.
Advantages: simple structure and convenient maintenance;
Disadvantages: large gas consumption, high energy grade, small effective gas supply, and sometimes the dew point is not stable enough.

 

Companies can choose a dryer suitable for the company's production based on comprehensive considerations such as gas requirements, energy consumption, regeneration methods, and prices.
1. Choose according to the gas requirements of the enterprise:
The quality of compressed air is generally expressed by pressure dew point. Generally speaking, the lower the pressure dew point, the higher its quality. But not every company needs high-quality compressed air. Some companies only need compressed air with a dew point of -20°C for soot blowing, and some companies need compressed air with a dew point of -70°C to control pneumatic components and smart switches.

 

2. Choose according to the regeneration method:
Product gas dew point and regeneration energy consumption are two major factors that must be considered when choosing an adsorption dryer. Generally speaking, the two cannot be taken into account, that is, to obtain compressed air with low dew point, more energy consumption must be paid.

 

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